Custom NBR Yoga Mat | High-Density 10mm Exercise Mats for Wholesale
Our premium 10mm custom NBR yoga mats deliver exceptional cushioning, durability, and grip performance, which fitness professionals demand. Perfect for yoga studios, fitness centers and retail distribution, with customization options available.
Lightweight and portable design
72″ x 24″ x 10mm Dimensions
Soft and tear-resistant
10mm standard (optional 8-20mm)
NBR foam material
Custom Your
NBR Yoga Mat Style
Color
Size
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Our Custom NBR Yoga Mats
Features
Material characteristics
- Combination of natural and synthetic: NBR (Nitrile Butadiene Rubber) is a synthetic rubber made by copolymerizing butadiene and styrene/styrene, combining the elasticity of rubber with the stability of synthetic materials.
- Closed-cell foaming structure: Our custom NBR yoga mats form uniform closed-cell bubbles through a physical foaming process, providing soft cushioning while avoiding water absorption.
Thickness and softness - Ultra-thick design:The common thickness of our customized NBR yoga mats is 8-20mm (much thicker than PVC and TPE yoga mats), which is suitable for users who have higher requirements for joint protection (such as sensitive knees or rehabilitation training).
- Soft touch: The surface of the customized NBR yoga mat is delicate and skin-friendly, with a “sinking feeling” similar to that of memory foam, which can disperse body pressure.
- Lightweight: Customized NBR yoga mats have low density (0.2-0.4g/cm³) and weigh only about 1/2 of a PVC mat (less than 1kg), making them easy to carry and store.
Advantages
- Our 10mm thick cushioning layer is specially designed with high-density NBR foam technology to provide optimal shock absorption to reduce stress on the knees, hips and spine during high-intensity training.
- The surface texture is usually deeper, providing better grip even when sweating and reducing the risk of slipping.
- Moisture-resistant technology keeps the mat hygienic through intense sessions.
- NBR is a synthetic rubber, but compared with traditional materials such as PVC, some NBR products can be degraded through special processes, thereby reducing environmental pollution.It does not contain harmful substances such as phthalates and heavy metals, suitable for environmentalists and people with health sensitivity.
- NBR has better wear resistance than ordinary PVC, is not easy to crack or deform after long-term use, has strong resistance to sweat, grease, etc., and extends its service life.
Applicatiom Success Metrics
- 85% of studios report increased brand awareness after launching a branded custom yoga mat.
- Retailers’ profit margins on private label yoga mats are 45-55%, compared to 30-35% for wholesale brands.
- Corporate wellness programs see 28% higher engagement when they offer premium branded equipment.
- The average customer satisfaction rating for custom yoga mats is 4.7/5, compared to 3.8/5 for generic yoga mats.
Why Choose FDM Custom NBR Yoga Mats
Performance
Cushioning Efficacy: 92% pressure reduction compared to industry average of 76%
Slip Resistance: Coefficient of friction 0.82 (dry) and 0.76 (wet) vs industry standard 0.68/0.61
Durability Testing: 10,000+ usage cycles without significant compression loss (exceeds industry standard by 40%)
Environmental Impact: 30% lower carbon footprint than PVC mats of similar specifications
Return Rate: Less than 0.5% defect rate across 100,000+ units shipped annually
Compatibility
Compatible with all standard yoga and Pilates practices
Suitable for indoor and covered outdoor environments
Works with common cleaning solutions (non-alcohol based)
Compatible with standard yoga mat storage systems and racks
Suitable for use with yoga towels and mat covers
Adaptable to various flooring types including hardwood, tile, and carpet
Certifications
SGS tested for durability and material safety
RoHS Compliant (Restriction of Hazardous Substances)
REACH Compliant (Registration, Evaluation, Authorization of Chemicals)
BSCI Social Responsibility Certification
Unique Technology
Material technology
Precision punching and wear-resistant process optimization
- High-precision punching technology: The patented punching equipment is equipped with electric heating wire to heat the cutter synchronously to achieve precise cutting of NBR materials, ensuring smooth edges without burrs and reducing material loss. During the punching process, the spring buffer system (such as fixed plate + shedding plate design) is used to avoid compression and deformation of the pad body, thereby improving the yield and consistency.
- Wear resistance enhancement treatment: NBR material enhances the stability of molecular chains through chemical modification process, combined with surface microporous structure design (such as porous breathable patented technology) to reduce friction loss rate. Tests show that the average tensile strength of the optimized NBR yoga mat reaches 381kPa, and the elongation at break is 191%, which significantly improves the tear resistance.
Multifunctional structure innovative design
Double-sided anti-skid and noise reduction structure
- Noise reduction buffer layer: The bottom adopts a ring support pad + buffer bin design, with built-in buffer springs and friction blocks to effectively absorb the impact of movement, with a noise reduction rate of 60%, avoiding vibration noise on the ground.
- Anti-skid upgrade: Through the surface particle embossing process and the bottom anti-skid module (such as TPU composite layer), the friction coefficient is increased to 0.88 (average), solving the pain point of insufficient anti-skid of traditional NBR
Sweat diversion and antibacterial protection
- Multi-layer diversion system: Top breathable layer (opening rate ≥ 30%) + middle liquid isolation pad + bottom hydrophobic membrane, quickly drain sweat and block penetration to prevent bacterial growth. Experimental data shows that the liquid residue rate is reduced by 80%
- Environmental friendly antibacterial agent added: Food-grade antibacterial agents are added during the production process, SGS certified, antibacterial rate> 99%, suitable for users with sensitive skin
Who Needs Custom NBR Yoga Mats
Commercial Yoga Studios
Studio owners who use our custom NBR yoga mats report significantly higher member satisfaction and retention. You can choose the thickness of the yoga mat, and the 20mm thickness provides excellent cushioning for yoga enthusiasts of all levels to stay comfortable during long sessions. Studio managers are particularly concerned about the durability of the mats, and our custom yoga mats have an average lifespan of 18 months in high-traffic environments, compared to the industry standard of 6-8 months, reducing annual replacement costs by approximately 55%.
Fitness Centers and Gyms
Our custom NBR yoga mats benefit multi-functional fitness facilities because of their low density and resilience for a variety of exercise styles. The enhanced stability and grip make these mats ideal not only for traditional yoga, but also for high-intensity interval training (HIIT), circuit training, and floor exercises. Gyms report up to 78% fewer injuries from mat slips when using our products, which is important for both member safety and liability issues.
Retail Distribution
Retailers who sell our custom NBR yoga mats benefit from significantly lower return rates (less than 1%, compared to an average of 4-5% for similar products) and increased customer loyalty. The premium appearance, environmentally friendly features, and clear quality differences create an attractive selling point for retail staff. Our customizable packaging options and product photography services allow retailers to seamlessly integrate products with their brand image and enhance their brand image, while our dropshipping program supports e-commerce operations.
Rehabilitation Centers
Healthcare facilities choose our custom NBR yoga mats for therapeutic practice because of its superior cushioning properties to protect patients with sensitive joints or limited mobility. The soft, non-slip surface ensures safety during balance exercises, while the antimicrobial properties of our NBR formula meet the hygiene standards required in medical environments. Rehabilitation professionals report that patients experience approximately 40% less discomfort during floor exercises compared to standard mats.
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Custom NBR Yoga Mat Options
Our professional custom NBR yoga mats excel in the most important indicators: practitioner comfort, durability and business economics. By providing excellent cushioning performance without sacrificing stability, remaining intact during thousands of uses, and providing comprehensive business support, not only product support, but also professional design and photography teams, we help partners improve user satisfaction while reducing total cost of ownership.
Customization Options
Custom color selection from PMS color matching system (minimum order quantity is determined according to specific circumstances)
Customized thickness: can be adjusted to any thickness between 8-20mm according to demand
Logo customization, support screen printing and UV color printing (minimum order quantity is determined according to specific circumstances)
Custom sizes: In addition to standard sizes, custom widths and lengths are available
Special material formulations for extreme conditions (outdoor, high-chlorine environments, etc.)
Customized packaging including yoga bags, wrap paper, yoga straps
Accessories & Add-ons
Premium quality suspenders with custom branding options
Provide non-slip yoga towels to extend the use of yoga mats
Water cup for use with custom yoga mat
Yoga foam roller for muscle relaxation
Yoga mat storage rack: dedicated to studios, neatly storing multiple mats
Yoga Assist Belt: Use with a yoga mat to help stretch and adjust posture
Waterproof yoga mat bag: Stylish and durable, protects the mat from damage during transportation
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Quality Control Process
As a trusted yoga mat manufacturer, each custom NBR yoga mat undergoes our comprehensive 7-stage quality assurance protocol designed specifically for professional-grade fitness products:
- The process begins with raw material testing where incoming NBR compounds undergo spectroscopic analysis to verify chemical composition and purity. Material density and resilience are verified through compression testing to ensure consistency across production batches.
- During manufacturing, inline density checks occur at 15-minute intervals using precision testing equipment. Thickness measurements are taken at seven points across each mat to verify dimensional consistency within our stringent ±0.5mm tolerance range.
- Post-production, each custom yoga mat undergoes our proprietary stress simulation test, applying concentrated pressure at critical points to detect any structural weaknesses. Texture consistency is verified through optical scanning that identifies any irregularities in the grip pattern.
- Quality inspectors perform visual examinations on 100% of produced mats for cosmetic defects, color consistency, and edge finishing quality. Statistical sampling (AQL 1.0) is employed for destructive testing including tear resistance and elongation properties.
- Final quality verification includes inspection of packaged products to ensure correct labeling, neat appearance, and complete and safe packaging before shipment authorization. Relevant product photos will be taken for customer confirmation before the goods are shipped.
Implementation & Integration
Implementation Process: Working with our yoga mat factory to customize your NBR yoga mat requires a streamlined six-step process to ensure efficiency and quality.
- First, our product experts will consult with you to determine the ideal specifications based on your market positioning and price point.
- Next, our design team will create a digital model for approval based on your custom brand. Once the design is completed, we will produce physical samples for your evaluation using materials and processes designed for mass production.
- Once the sample is approved, we will begin production, with our quality assurance team monitoring each stage of production.
- The finished product will be fully inspected before being safely packaged and shipped. Throughout the process, our dedicated account manager will provide regular updates and serve as your single point of contact to ensure smooth communication and timely delivery.
Integration Capabilities: Our custom NBR yoga mats integrate seamlessly into a variety of business models and supply chains.
- For retailers, we offer retail-grade packaging solutions that reduce handling in distribution centers and create an eye-catching shelf presence. Our shipping carton sizes are optimized for standard pallet configurations, maximizing container efficiency and reducing freight costs.
- For e-commerce businesses, we offer dropshipping services and provide custom packing slips and branded inserts. Studios can benefit from our stackable storage solutions that maximize space efficiency while ensuring easy access to custom yoga mats.
Technical Requirements
- Custom branded artwork files: AI, EPS or high-resolution PDF (minimum 300dpi).
- Pantone color numbers to ensure accurate color matching.
- Clear specifications for all custom elements.
- Purchase order with complete shipping details.
- 30-40% deposit to start production.
- Final inspection approval before shipment.
Hear What Our Clients Are Saying
Students have limited budgets, but this custom NBR yoga mat completely exceeded expectations! The 10mm thickness feels like walking on clouds, and my knees no longer hurt. The anti-slip texture is as stable as a rock when doing plank support, and the price is less than half of the big brands. JD Logistics delivers the next day, no odor out of the box, and you can start practicing right away!
Long-term running leads to knee sensitivity, and ordinary thin yoga mats can’t bear it at all. This custom NBR yoga mat has an impact absorption value of 15.4%, and has a significant shock absorption effect during aerobics. It lands silently without disturbing neighbors. The closed-cell foam design is moisture-proof and antibacterial, and can be used for outdoor picnics!
Custom NBR yoga mat is a must-have for hiking! It weighs only 800 grams and is less than 15 cm in diameter when rolled up, so it can be easily put into a backpack. It is non-slip on the ground, grass, or beach in the youth hostel. It is moisture-proof and will not mold even in the rainy season.
Under high-intensity use in the gym, ordinary custom yoga mats will crack and curl in one month. This custom NBR yoga mat has amazing tear resistance, with only slight wear on the surface in half a year, and it can be cleaned with a wet cloth. Members all say that it is “thick and not painful”, the first choice for group class purchases!
Frequently Asked Questions
What is NBR material? Why is it a good choice for yoga mats?
NBR (Nitrile Butadiene Rubber) is a synthetic rubber compound that provides superior cushioning, durability, and moisture resistance compared to PVC or TPE. Its closed-cell structure prevents sweat absorption while providing excellent pressure distribution to protect joints and prevent injuries during exercise.
What are the payment terms for international orders?
The standard payment method for custom NBR yoga mats is: 30% deposit when placing an order, 40% before production starts, and the balance before shipment. For old customers, we offer 30%/70% payment methods, and large orders can be negotiated separately.
What file formats do you accept for logo printing?
For best results, we recommend vector formats (AI, EPS, PDF). For embossing/debossing, we require sharp black and white vector files. For simpler designs, high-resolution raster files (minimum 300dpi) can be used.
How will your mat perform in different climates?
Our NBR formula is specially designed to maintain stable performance in temperatures between 5°C and 40°C (41°F and 104°F). The material does not become too hard in cold conditions or too soft in hot ones, and its closed-cell structure effectively prevents moisture absorption.
Can you customize packaging for retail?
Yes, for custom NBR yoga mats, we offer complete custom packaging solutions including hang tags, retail boxes, polybags with labels, and display cartons. Our design team can create packaging that complements your mat design and reinforces your brand to enhance your brand image.
What is the environmental impact of NBR yoga mats?
Although NBR is a synthetic material, our manufacturing processes are optimized for environmental responsibility. We use water-based inks, energy-efficient production, and minimize waste (95% of production waste is recycled). Our eco-friendly range uses 30% recycled materials. All yoga mats are manufactured in our ISO 14001 certified facility.