Custom PU Yoga Mat | Premium,Durable Exercise Mats for Wholesale
Professional custom PU yoga mat supplier, providing non-slip, environmental friendly, durable high-quality PU yoga mats, supporting ODM/OEM customization, and wholesale supply to gyms and yoga studios around the world.
Dual-Layer Construction
Minimum 3mm thickness
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Our Custom PU Yoga Mats
Features
Natural Pu material: Made of environmentally friendly polyurethane (PU) material, non-toxic and biodegradable.
Open-pore structure: The surface has microporous design to enhance breathability and moisture absorption.
High-density bottom layer: With natural rubber base, anti-slip and shock absorption.
Lightweight and easy to carry: 3-5mm thickness, weight about 2.3-3.2kg, can be rolled up and stored.
Advantages
Super anti-slip:PU open-cell construction increases grip when you sweat, preventing slips and injuries during practice. Proprietary PU material provides 200% more grip than standard mats, even during sweaty hot yoga sessions.
Durable: The high-density rubber bottom layer is tear-resistant, and the service life is 3 times that of ordinary PVC mats.Premium high-density construction prevents compression and maintains comfort through years of daily use.
Extreme comfort:Good cushioning to protect joints; soft and responsive, evenly distributes weight to reduce pressure on joints, hips and shoulders; good breathability to avoid stuffy and sticky feelings.
Environmental friendly and healthy:Environmental friendly manufacturing process, using non-toxic materials and water-based dyes, does not contain plasticizers, does not contain heavy metals, and meets maternal and child safety standards.
Multi-scene application:It can be used at home, in the studio and outdoors, and we offer custom sizes to fit your specific studio space and storage solutions.
Why Choose FDM Custom PU Yoga Mat
Performance
Anti-slip performance: Friction coefficient under wet and slippery conditions > 0.8, 40% higher than the industry standard
Service life: Up to 5 years under standard use conditions, 2 times longer than TPE yoga mats
Environmental indicators: VOC emission < 0.01mg/m²·h, 85% lower than the industry standard
Buffering effect: Impact absorption rate > 65%, joint protection effect is 30% better than standard rubber mats
Recovery performance: Deformation recovery rate > 95%, maintaining long-term stable shape
Compatibility
Applicable to all yoga schools: Hatha Yoga, Hot Yoga, Ashtanga, Yin Yoga, etc.
Compatible with various yoga aids: yoga bricks, yoga belts, yoga wheels, etc.
Applicable places: yoga studios, gyms, homes, outdoors and other environments
Compatible floors: wooden floors, tiles, carpets, cement floors can all be used
Temperature adaptability: suitable for use in normal temperature and high temperature (hot yoga) environments
Certifications
SGS Environmental Safety Testing Certification
RoHS Certification (Restriction of Hazardous Substances)
REACH Certification (Registration, Evaluation, Authorization of Chemicals)
ISO 9001:2015 Certified Manufacturing Facility
Unique Technology
Material technology
Open-cell PU surface:A porous structure is formed through a physical foaming process, with a pore size of about 0.1-0.3mm, to achieve “breathable” air permeability. The open-cell structure of polyurethane absorbs sweat quickly, and the wet anti-slip coefficient can reach 1.2+ (far exceeding the 0.6-0.8 of rubber/PVC).
Rubber bottom anti-slip:Made of natural rubber with a purity of over 93%, with special anti-slip texture, it provides shock-resistant cushioning (shock absorption performance is 40% higher than EVA). The electrostatic adsorption effect of natural rubber enhances the ground grip, making your yoga mat as stable as a rock.
Composite and curing
Hot-press composite: Bond the PU layer to the substrate under high temperature and high pressure to ensure no bubbles, no peeling, one-piece molding, no glue lamination process, environmentally friendly and durable.
Curing: Let stand at room temperature to fully cure the PU and improve wear resistance and resilience.
Anti-slip technology
Double-sided anti-slip design
- Front (PU layer): hygroscopic + delicate texture (such as honeycomb pattern), fits hands and feet.
- Back (rubber layer): deep grooves or serrated patterns, bite the ground, suitable for wooden floors, tiles and other scenes.
- Wet anti-slip: The PU (polyurethane) surface has a microporous structure, and when it comes into contact with sweat or water molecules, it will expand slightly, forming a “wet grip”. The wetter it is, the better the anti-slip effect. Contrary to ordinary rubber mats (which become slippery when exposed to water), the anti-slip performance of PU mats will actually improve after sweating.
- Bottom anti-slip design: The rubber bottom layer adopts high-density texture (such as diamond pattern and granular pattern) to enhance the friction with the ground and prevent the mat from shifting.
Adoption success metrics
- Custom yoga mat users experience an average of 83% higher brand awareness compared to generic products
- 73% of facilities report longer replacement cycles for custom yoga mats compared to standard mats (2.4x higher on average)
- 68% of end users are willing to pay a premium for branded, high-quality mats (15-30% higher)
- 91% reduction in slip-related complaints after switching from traditional mats to our PU materials
- Distributors offering custom PU mats experience an average of 4.2x higher ROI compared to standard catalog options
Who Needs Custom PU Yoga Mat
Professional Yoga Studio
In high-end yoga studio environments,custom PU yoga mats have become a key device to enhance member experience. During classes that last for several hours, students do not need to frequently adjust the position of the mat, which greatly improves practice efficiency. Especially in hot yoga classes, even in extreme environments with room temperature reaching 40°C and humidity of 80%, custom PU yoga mats still maintain excellent anti-slip properties, supporting students to safely complete difficult movements. Many studios have reported that after switching to our custom PU yoga mats, member satisfaction has increased by 35% and course renewal rates have increased by 25%.
Gym Chain
Large gym chains are equipped with custom PU yoga mats in yoga areas, which solves the problems of traditional mats being easily worn and difficult to clean. The surface of our custom PU yoga mat adopts a closed-cell structure, which does not absorb sweat and bacteria. It can be disinfected and cleaned by simply wiping it, reducing maintenance time by 70%. In terms of durability, in high-frequency use environments, the average service life of PU yoga mats is 2.5 years, which is three times that of traditional PVC mats, significantly reducing replacement costs and operating expenses.
Yoga Instructor
Professional yoga instructors need to demonstrate and maintain various postures on the mat for long periods of time every day. Our 6mm premium custom PU yoga mat provides ideal support and cushioning, effectively reducing pressure on knees, wrists and spine. Many internationally certified coaches have reported that after using our products, the comfort of long-term training has been significantly improved, and wrist and knee discomfort symptoms have been reduced by 60%. At the same time, the high anti-slip properties of the mats make demonstration movements more stable and accurate.
Corporate Team Building
More and more companies are choosing yoga as a health benefit and team-building activity for employees. Custom PU yoga mats are suitable for practitioners of all levels, and the surface is gentle and skin-friendly, so even beginners can get a comfortable experience. Especially in the scenario of bulk purchase by enterprises, the customized printing service we provide can print the company’s LOGO and motivational words on the yoga mat to enhance the cohesion and brand identity of the enterprise. More than 200 companies have chosen this service.
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Custom PU Yoga Mats Options
Our custom PU yoga mats transform standard fitness equipment into powerful branding assets while delivering unmatched performance and longevity. By combining commercial-grade durability with studio-specific branding, we help wellness businesses reduce long-term equipment costs while strengthening brand identity and enhancing practitioner experience, creating multiple returns on a single investment.
Customization Options
Custom color selection from PMS color matching system (minimum order varies)
Customized size, regular sizes are 183*61/66/68/80
Yoga mat surface customization includes tie-dyeing, laser body alignment, hot stamping printing, UV printing
Custom thickness options available from 3mm to 5mm (minimum order varies)
Special material formulations for extreme conditions (outdoor, high-chlorine environments, etc.)
Customized packaging including yoga bags, yoga ropes, yoga straps
Accessories & Add-ons
Branded carry straps with custom logo options
Provide non-slip yoga towels to extend the use of yoga mats
Water cup for use with yoga mat
Yoga foam roller for muscle relaxation
Yoga mat storage rack: dedicated to studios, neatly storing multiple mats
Yoga Assist Belt: Use with a yoga mat to help stretch and adjust posture
Waterproof yoga mat bag: Stylish and durable, protects the mat from damage during transportation
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Quality Control Process
As a reliable yoga mat manufacturer, our custom PU yoga mats go through a rigorous quality control process that far exceeds industry standards.
- First, raw materials are tested before entering the factory, including density testing, purity testing, and screening for hazardous substances to ensure that each batch of raw materials meets environmental standards.
- Computer-controlled precision equipment is used during the production process to monitor key parameters such as temperature, pressure, and time to ensure product quality consistency.
- Each batch of products is tested using statistical sampling methods for wear resistance, tensile testing, and anti-slip coefficient measurement. Our laboratories simulate extreme usage environments, including high-humidity hot yoga conditions and high-frequency usage scenarios. Accelerated aging tests are used to evaluate long-term product performance to ensure stable quality over the nominal service life.
Each process will check whether there are any problems with the previous process. After production is completed, we will provide photos of the bulk goods and packing list, and arrange shipment after the customer confirms and pays the balance.
Implementation & Integration
Implementation process
As a trusted yoga mat manufacturer, we integrate custom PU yoga mats into your business with a streamlined four-stage process designed to minimize disruption while maximizing benefits. The entire process begins with a consultative design phase, where our experts will work with your team to understand your brand guidelines, space requirements, and performance needs. We provide digital models and material samples to ensure that the product is exactly in line with your vision before entering production approval.
Next, the manufacturing phase will use our sophisticated production technology and conduct comprehensive quality control checks at five different stages to ensure consistency throughout the order. Our logistics team will coordinate delivery times to match your schedule and provide tracking information and delivery confirmation.
The final integration phase includes our optional Installation Assistance service, where we can help you optimize your litter storage system, develop employee cleaning protocols, and provide marketing materials to highlight your investment in premium equipment. Throughout the 2-3 week integration process, your dedicated account manager will serve as your single point of contact, ensuring seamless communication and timely resolution of any issues.
Integration Capability
Our custom PU yoga mats are designed to integrate seamlessly with existing studio operations and equipment systems. The custom yoga mats come in standardized sizes and are compatible with all major studio storage systems, including wall-mounted racks, rolling carts, and vertical shelving. For digital integration, each mat can be added with an optional QR code that links to your online booking system, mobile app, or special offers, bridging the gap between physical equipment and digital interactions. The non-slip underlay is suitable for all standard floor types, without the need for an additional anchoring system.
Our custom yoga mats are compatible with all standard cleaning protocols and solutions, and can optionally be integrated into automated UV disinfection systems. This comprehensive compatibility ensures that our mats can enhance your operational efficiency without requiring any major changes to existing systems.
Hear What Our Clients Are Saying
I used to use ordinary custom yoga mats, and after sweating, it felt like I was on an ice rink… This custom PU yoga mat completely subverts my perception! After a hot class, the mat became more stable after absorbing sweat, and I could hold the ground firmly in downward dog and warrior poses. I sincerely recommend it to yoga lovers who love to sweat.
I practice for 2 hours every day. The old mat was thin and hard, and my knees and wrists were often bruised. After changing to this custom PU yoga mat, the 5mm cushioning layer is like stepping on memory foam, and the joint pressure is much less. The surface is delicate and super comfortable to touch barefoot.
I have tried numerous mats on the grass and the beach, but only this one can hold up! The rubber bottom sticks to the ground like a suction cup, and the PU layer prevents sand from sticking. After folding, put it in your backpack, a must-have for travel~
The custom Pu yoga mats in the studio usually crack after half a year, but this PU mat is worn by 20+ students every day. After 2 years, it only has slight wear on the surface, and the anti-slip property has not decreased at all. Although the unit price is high, it is more cost-effective in the long run.
Frequently Asked Questions
What makes polyurethane (PU) superior to other yoga mat materials?
Polyurethane offers superior grip that increases with moisture (unlike PVC or TPE), superior durability (lasts 3-5 times longer), is more environmentally friendly (does not contain PVC or harmful plasticizers), and offers superior customization capabilities while maintaining performance properties.
How do the costs of your mats over their lifespan compare to standard stock mats?
While our custom yoga mats have a higher initial investment, the total cost of ownership is typically 20-35% lower when you factor in replacement frequency. Commercial facilities report replacement cycles 2-3 times longer than standard mats, providing excellent long-term value despite the higher upfront cost.
Can you match specific pantone colors for custom branding?
Yes, our advanced color matching system can reproduce specific Pantone colors with a Delta-E variation of less than 1.5, ensuring your brand colors appear exactly as specified across all production runs.
What information do you need to provide an accurate quote?
To obtain accurate pricing, we require the following information: quantity required, thickness preference, size (standard or custom), brand complexity (logo only or full design), color requirements, and target delivery location. Other helpful information includes the intended use environment (commercial/retail) and any special packaging requirements.
What are the most popular thickness options and their applications?
65% of our orders are in 4mm thickness, which balances cushioning and stability for most yoga styles. 3mm thickness is ideal for travel mats and practices that require maximum stability, while 5mm thickness is best suited for physical therapy applications and programs for seniors.
What makes your production process more sustainable than alternatives?
Our production facility uses 40% renewable energy, a closed-loop water system that reduces water usage by 83%, and near-zero production waste through an advanced material recovery system. In addition, our polyurethane formula does not contain harmful plasticizers and phthalates commonly found in standard yoga mats.